COMPLETE CORN GRINDING & CORN EMBRYO OIL PRESSING PLANT WITH CAPACITY OF 100 MT/DAY
Station name Power, kW Qty, pcs
 Capacity,
MT/day

CORN PROCESSING STATION (corn embrio removing, degerming corn grinding into grits and flour)

292,45

 73 100
(on raw material)

CORN EMBRYO OIL PROCESSING STATION
(refined corn oil production)

89,80

 93 10
(on corn  embryo)

TOTAL

383,25

166

        Total q-ty of containers needful for for the whole corn plant delivery:

   -100T/D CORN PROCESSING STATION -   10x40'GP
  - 10T/D CORN EMBRYO PRETREATMENT STATION -  3x40'GP
  - 7T/D CORN EMBRYO EXTRACTION STATION-3x40GP+1x40HC (High Cube)
  - 3T/D COMPLETE SET REFINED UNIT - 1x40HC
  - 3T/D CORN EMBRYO OIL WINTERIZATION (DEWAXING) STATION- 4x40GP

 Total: 20x40'GP+2x40'HC

Equipment list

100T/D CORN PROCESSING  STATION
10T/D  CORN EMBRYO PREATRETMENT AND PRESSING STATION
7T/D CORN EMBRYO SOLVENT EXTRACTION STATION
3T/D COMPLETE SET REFINED UNIT  (with incl.bleaching and deodorization)
3T/D CORN EMBRYO OIL  WINTERIZATION STATION 
Quality parameters of corn salad oil

100T/D CORN PROCESSING STATION click here to see flow chart

Description

 Power(kW) Q-ty (pcs)
1 Equipment 292,45 73
2 Electrical equipment and   control system 1 set
3 Material of installation 1 lot
4 Instruments and Valves 1 lot

TOTAL:

 293,45

Item

Photo

DESCRIPTION

 POWER POWER TOTAL QUANTITY MATERIAL
kW kW pcs
1

bucket elev.jpg (6099 bytes)

Bucket Elevator

4,00

8,00

2

Q235A
2 Cylinder Pre-cleaner TCQY_small.jpg (7909 bytes)

Cylinder Pre-cleaner

0,75

0,75

1

Q235A
3 Intermediate Weighing Scale LCS_small.jpg (9911 bytes)

Intermediate Weighing Scale

 

 

1

Q235A
4 Vibrating Cleaning Separator TQLZ_small.jpg (8078 bytes)

High Efficiency Vibrating Separator

0,50

0,50

1

Q235A
5 screw conv.jpg (6721 bytes)

Auger 

3,00

3,00

1

Q235A
6 Volumetric Proportioner TPLR_small.jpg (10067 bytes)

Volumetric Batcher

0,75

1,50

2

Q235A
7

Auger 

1,50

1,50

1

Q235A
8

Bucket Elevator

2,20

6,60

3

Q235A
9 Vibrating Cleaning Separator TQLZ_small.jpg (8078 bytes)

High Efficiency Vibrating Separator

0,50

0,50

1

Q235A
10 GRAVITY-GRADE DESTONER TQSF_small.jpg (10999 bytes)

Gravity Destoner

0,90

0,90

1

Q235A
11

Automatic Humidifier 

1,10

1,10

1

Q235A
12 Humidifier FZSQ_small.jpg (9511 bytes)

Humidifier

3,00

3,00

1

Q235A
13

Corn Conditioning Silo

 

 

1

Q235A
14 Pocket Pulse Dust Remover TBLM_small.jpg (9505 bytes)

Pulse Dust Remover

4,40

22,00

5

Q235A
15

Low-pressure Aspirator

7,50

37,50

5

Q235A
16 TCXT Magnetic Separator_small.jpg (8735 bytes)

Magnetic Separator

 

 

2

SUS-304
17 VTA Corn Decorticator_small.jpg (8778 bytes)

Corn Decorticator

37,00

37,00

1

Q235A
18 Decorticator DTP_small.gif (5719 bytes)

Corn Embryo Decorticator

15,00

30,00

2

Q235A
19

Roots Blower

5,50

11,00

2

Q235-A
20

High-pressure Aspirator

37,00

37,00

1

Q235-A
21 Pocket Pulse Dust Remover TBLM_small.jpg (9505 bytes)

Pulse Dust Remover

4,40

4,40

1

Q235-A
22

Air Lock

 

 

8

Q235-A
23

Air Lock Transmission

1,50

3,00

2

Q235-A
24 ROLLER MILL FMFQ_small.jpg (8029 bytes)

Roller Flour Mill

15,00

45,00

3

Q235-A
25 PLANSIFTER FSFGm_small.jpg (9105 bytes)

Flour Grader

4,00

8,00

2

Q235-A
26

Corn Embryo Separator

0,50

0,50

1

Q235-A
27

Corn Embryo Separator

0,50

0,50

1

Q235-A
28 automatic scales_small.gif (6885 bytes)

Computer Weighing & Packing Machine

4,10

8,20

2

Q235-A
29

Auger

1,50

6,00

4

Q235-A
30

Corn Husks Collector

 

 

6

Q235-A
31

Compressor System

15,00

15,00

1

Q235-A
32

Low-pressure Aspirating System

 

 

5

Q235-A
33

High-pressure Aspirating System

 

 

1

Q235-A
34

Prefabricated Pipes

 

 

1

Q235-A
TOTAL: 292,45 73

Output products after corn processing station consist of appr:

Grits  45 -50%
Flour 25%.
Embryo.   8~10%.
Husks 5%
Feed 10%

Quality parameters of corn salad oil, standard  GB9850.4-88

Characteristics

Dioptric Exponent (nD20):1.472~1.4760

Specific weight (d420): 0.9120~0.9237
Iodine value (gl/100g): 92~115 (3)

Saponification value (mgKOH/g): 179~195

Quality parameters
Diaphaneity
Clear, transparent
Flavour & taste Fine
Colour (Lovibond colourimeter 5.25" channel), less or equal
Y35 R3.5
Moisture & Volatile matter (%),  less or equal
0,05
Impurity (%),less or equal
0,05
Acidity value (mgKOH/g), less or equal
0,30
Perioxide value (meq/kg),less or equal
10
Non-saponified matter (%),less or equal
3,0
Freeze test (refrigerate beyond 5 hours below zero)
 Clear, transparent
Smoke point, more or equal
 215

 

VIVAS  Co.
#2, Nejinskaya str.69
Odessa * 65045 * Ukraine
tel.      +380 482 355591
E-mail: manager@vivas.com.ua
Web: http://www.vivas.com.ua

 

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